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I don't know if you've seen this before but to possibly help you not reinvent the wheel entirely heres a link to some 3-d as well:

http://spacehulk.beckerf.de/html/3d-spacehulk.html

http://modhail.wordpress.com/

http://ironhands.com/spacehlk.htm

http://www.boardgamegeek.com/image/508812

http://www.boardgamegeek.com/image/508810

http://www.hirstarts.com/scifi/scifi2.html

Hope you don't mind but I know I always look for examples anywhere i can find it to either confirm a direction or delete it depending on my own tastes when taking on a project. I like what you've done so far. I guess my question would be if its cheaper to just kit bash GW and Pegasus Hobbies terrain models or pay all the money for the resin and casting materials. :P

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I'm working on something similar myself, not wanting to mess with resin i've went with the plaster route (herculite 2 plaster, its strong enough) and using hirst art moulds as a base.

 

The issue i've got is the walls dont look natural because of the gaps and rough backs of the plaster casts. I could sand them down but even on the front the joins arent great.

 

At the moment, in order to get something ready for release i've decided to compromise and go with just floor tiles, since hirst arts do 4 main variations and 2 extras with detail. I'll only build up 3d elements in the rooms.

 

I'll post some stuff in another thread and link back when i've done it so you can see where i'm upto.

 

Btw heres the exact spec from the space hulk box

 

Sqs Num Total

Corridor1 1 2 2

Corridor2 2 8 16

Corridor3 3 6 18

Corridor4 4 4 16

Corridor5 5 4 20

Dead End 1 3 3

Shaft 2 2 4

 

L junction 3 6 18

T junction 4 8 32

Cross Junction 5 8 40

 

Room11 sq 11 4 44

Room13 13 2 26

Room12 12 2 24

Weird 8 1 8

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just browsed those links...

 

General note to the public : : :

NEVER EVER EVER tool resin on an electric sander unless you have a proper chem mask. dusk masks are not enough!! it's even worse than melting styrofoam. not only is it toxic, it can lacerate the lungs like fiberglass and the particles are easily small enough to permeate a paper mask after a few minutes. Also wear eye protection unless you want similar cuts on your cornia, though that's standard sanding procedure so I assume most people know that...

 

Kaine - if you're dedicated to plaster (I still stand firmly against it) you should invest time (abt. 20 minutes per cast) in patting your moulds to ensure proper leveling (no sanding needed), or invest time in a cheap agitator to do the shaking for you. Always use cool water to slow down pre-pouring setup. there's no good reason for a plaster back to be uneven.

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BasTac is great for healing molds and less expensive than others. Assuming when you said rip you meant a single, continuous split (as opposed to a jagged/multi-part one and/or dashed one), it should be quite simple to repair.
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yeah use bastac or another silicone binder. superglue would just break again. more importantly though, make sure you use a handsom amount of release agent, since there's no way a properly lubricated mold should stick to the cast enough to tear itself apart :lol:
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