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Best way to cut plastic?


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I really like the Xacto saw FearPeteySodes linked to. It has a nice rigid blade that rarely binds and cuts quickly. But I usually use it only where the width of the stock destroyed by the kerf of the blade isn't important. I have found that to be a problem with arms as they end up noticeably shorter than normal.

 

When I need a super narrow kerf I use a photo etch saw blade similar to this https://www.amazon.com/Tamiya-300074094-Photo-Etched-Craft-Saw/dp/B003JTGZY4. That isn't the brand I use, but it's decent. The downside side is that the saws are extremely fine and therefore take a while to make a cut. As the blades are so narrow they are far less rigid than their bigger brothers. Also, my fingers get a bit cramped as they are so tiny.

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