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NiftyVT's Xana II Mechanicum


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Making  a little progress on the big robot. But decided to make my life a little more difficult when I was mocking up the arm extensions.

 

Biggest thing is that it stands on its own! Raised leg is just blue tacked and the torso isnt glued down. Torso has a giant snug pin in it (1/2 pvc pipe pin) and I might not even need to magnetize it but I want to keep it separate for painting and then maybe permanently separate for transport purposes. 

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I have just been mocking up the arms (sizing and general look for now). The 'life more difficult' part is that I think I need some extra pistons. I have made my own before out of plastic/brass tubes and rods but I want them to match the rest of the ones on the model. So, I put in an order for some mold making and casting stuff. I will see how this goes :laugh:

 

I did a bunch of different layouts and this is kind of close. Shows some thickness attempts.

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I tried with a cross piece thing, didnt really like this one.

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Settled on something like this. It has 3 pistons: front, back, side (maybe just front/back pistons, not sure yet). The idea is that the main shaft is a big piston that the titan can use to lengthen/shorten its arm as a type of stabilization. I will probably have the larger part of the little pistons at the top. For the mock ups I only separated a couple pistons set from the pour gates because I am the king of loosing little bits and wanted to minimize my chances of loosing something!

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If the molding/casting goes well for the little pistons I might just tidy up the mock up and then cast it (without the front/back/side pistons). That way I only need to make one and then I can make more if I . . .you know. . .get another one. . .or something (ie if GW makes a plastic one?:ph34r:).  I got some heavy weight, sandable primer from the local commercial paint store so I should be able to make the wooden bits perfectly smooth. Slowly getting there.

 

Note: Super cool base is by TaroModelMaker.

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  • 3 weeks later...

That's a wonderful pose, that almost looks more like an Adeptus Titanicus model due to being more dynamic but unless you have lots of tiny props to throw off guessing the scale that is the real deal. :laugh:

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Getting close to doing silicon pours for some molds.
 

The custom arm still has a bit to go before it’s mold ready. Need to fill gaps, glue on some tiny rivets, do some little detailing and attach the ball joints for the pistons. I decided to try and cast up the little ball joints that the pistons connect to because it’s really difficult to get tiny stainless ball bearings to stick securely. I tried a few times and they came off fairly easily even after scuffing them up. So I made 1 little stand of 5  ball joints for each size I need to use as masters. It doesn’t matter if they break apart when I mold them as long as I get a decent mold out of them. I reused some pour gates I had lying around. You never know when you can reuse trash! 

 

Mold support wise I started making a box but then I remembered over a year ago my wife decided that she didnt want any plastic containers (for leftovers and such) and asked me to clean out the cabinets and toss them. Well I didnt toss them, I actually squirreled them away in my hobby area :laugh: and now they finally have a use! I rummaged through them and found one that is perfect for the arm and another for some other bits I am going to mold up. Much easier than making a box and leak proof!

 

Of course I have never done this before so everything I do could end up being a huge mistake! :ph34r: Well, not huge but a waste of silicone as I learn. 

 

Plan for this is to pour once and then cut it in half so I can then split mold each one individually. Or maybe I will get lucky and the cast will just pop out without needing to split the mold. I am going to give that a try just to see if I can get away with it. The gates are a little close to the edges so I will have to see how it goes. My other containers were way to large so I decided to go with this cut down plastic cup.

 

But first step is to test a little bit of silicone on all my parts to make sure it doesnt inhibit curing. 

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Edited by NiftyVT
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So I ended up yoloing the ball bearing mold because I miss poured the amount for the material testing. My scale stuck (new one on order) and the rubber came out of the bottle way faster than I thought it would. So instead of getting 1 gram of part A I ended up with about 12 which after adding an equal amount of part B it was the perfect amount to do the material test and fill the one mold. Now to wait 24 hours to see if it’s a disaster or not. :ph34r:

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Success! Well, not 100%. My scale, the one that got stuck, isnt accurate enough (just a kitchen scale that does whole grams) so my mold is just slightly sticky. But I decided to try a casting anyways and it worked great! I did grab a new scale and its a 0.01 gram scale so my next rubber pour should be much better. I hope to do the big mold for the pistons this weekend and maybe get the arm finished up as well. I think I am going to cast the arm without the little ball joints just to make it a bit simpler to make the cut mold.

 

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  • 2 weeks later...

It took some trial and error but I got a ton of pistons cast. I am also just about ready to mold the arm!

 

The main challenge with the pistons was to get the resin to flow down the small skinny shafts. My first 2 pulls of the mold I was missing the socket on the skinny piston parts. how I fixed it was to pour directly into that piston while holding the split mold open and then message the mold as I was pouring for the rest of the fill in order to get the big bubbles out. Yes, pouring with the mold split open made a little bit of a mess but not to bad. :laugh:

 

Casts are very clean with basically no micro bubbles. No pressure pot used.

 

One more step closer to completing the build!

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Pile of bits and the custom arm almost ready to mold. I just need to put some rivets on the side face (black part made out of the 25mm base). The little green stuff arm sticking out of the ball on the arm is a vent/ 2nd pour spot.

 

By the way, I am just making up this whole casting stuff as I go along. :laugh: 

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  • 3 months later...
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Ended up needing to do 3 casts of the arms. First one I went all in on the rubber bands because I really did not want it to leak. . .but to many bands made the cast wonky :teehee: 

 I reduced the rubber band count to only 2 and then they cast up perfectly and didnt leak. Top one is the wonky out of round one because there was to much pressure on the mold!

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Last week I got in some SWEET transfers from "Scumb4g Kustoms" (find them on Facebook). I have been looking for these since Titanicus was released! And now I have full 40k sized ones! I cant wait to paint up the couple Chaos Knights I have sitting in my cabinet so I can get these transfers on some of them too!

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Edited by NiftyVT
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  • 2 weeks later...

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